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Plastic Molding Services for Pharmaceutical

Hi-Rel Plastics manufactures precision plastic components for the pharmaceutical industry, supporting everything from part evaluation and prototyping to tooling, production, and secondary operations. Our team works with high-performance materials and complex geometries to meet the demands of pharmaceutical applications.

Pharmaceutical components require exceptional precision, consistency, and reliability to support critical manufacturing, packaging, and delivery applications. Hi-Rel Plastics produce precision-molded parts designed to meet demanding pharmaceutical requirements for chemical resistance, dimensional stability, sterilization compatibility, and contamination control.

With experience in advanced engineering resins and quality-driven manufacturing, we help pharmaceutical manufacturers and OEMs produce reliable molded components that meet both functional and regulatory requirements. With ISO Class 7 and ISO Class 8 cleanroom molding capabilities available for controlled manufacturing environments.

Below are some pharmaceutical industry applications of molded plastic components:

Injection Molding

  • Pill bottle caps, child-resistant closures, inhaler housings, syringe components, diagnostic cartridge housings, vial trays, and precision dosing device components requiring tight tolerances and repeatable performance
  • Auto-injector housings, medication dispensing components, test kit enclosures, IV connector parts, and laboratory consumables used in pharmaceutical manufacturing and healthcare applications

Blow Molding

  • HDPE pill bottles, nasal spray bottles, ophthalmic solution containers, sterile water bottles, reagent bottles, and pharmaceutical liquid packaging containers designed for controlled dispensing and product protection
  • Bioprocess fluid containers, media storage bottles, bulk chemical containers, unit- dose packaging reservoirs, and custom pharmaceutical fluid handling containers used in manufacturing and laboratory operations

Liquid Silicone Rubber (LSR) Molding

  • Pharmaceutical pump diaphragms, syringe seals, check valves, septa, gasket systems, and flexible dispensing components used in drug delivery and fluid management systems
  • Autoclavable silicone components, wearable drug delivery seals, peristaltic pump elements, and soft-touch overmolded medical components designed for sterile and repeated-use environments

Thermoforming / Vacuum Forming

  • Pharmaceutical blister packaging, unit-dose trays, sterile packaging inserts, medical device trays, and compartment packaging systems used for medication organization and protection
  • Protective transport trays, laboratory handling trays, and custom thermoformed packaging for pharmaceutical devices, vials, syringes, and diagnostic products

Rotational Molding

  • Pharmaceutical material handling carts, cleanroom storage containers, bulk ingredient storage bins, and chemical containment systems used in pharmaceutical production facilities
  • Large-capacity transport containers, waste collection systems, and durable storage tanks designed for laboratory, cleanroom, and pharmaceutical processing operations

Other Industries

Weather & UV Resistance

Materials engineered to withstand prolonged outdoor exposure and environmental conditions.

Leak-Resistant Performance

Precision molding ensures tight seals and reliable fluid control.

Durable Material Selection

Resins chosen for resistance to chemicals, moisture, and long-term wear.

High-Volume Production Capability

Efficient processes designed to support large-scale irrigation system manufacturing.